UpperBond rebuilds machines of all ages
All machines have their life circle, so as Upperbond high quality machines, No matter with how diligent careness and maintainance, someday you might find out the machines are no longer performing well as they used to.
We are now offering a “rejuvenating cure” for your aging UpperBond machines! You can choose to make full use of our decades of experience offered by our rebuild specialists in the UpperBond network.
1. Maintenance and modernization
The basic package service provided by our modular rebuild programme , which is a great deal more than conventional service and maintenance. By close cooperation with our customers, we develop intelligent and indepth concepts for your machines.
2. Partial overhaul
A partial overhaul of your machine include a great deal more than a mere maintenance and repair operation. By close coopeation, we collaboratively determine which combination of modules is make your machines funtion best.
3. General overhaul – relight the fire!
High-quality, full rebuild “as new” is a cost-efficient alternative to an expensive new machine.
The complete dismantling and remodelling of your machine with verified, overhauled and new OEM quality components, as well as the tailored upgrade to state-of-the-art technology, will leave your tried and tested machine as good as new once again.
4. Relocation Cascading
Relocating cigarette and filter making machinery can be a complicated job, particularly when machines have to be adjusted to suit different conditions at the new factory site. Converting your machinery before and not after commissioning is a huge time and money saver. Your makers can start production at the new location immediately and reliably. With no delays.
Thanks to our large stock of old machines, we are able to provide advance performance and supply you, for example, with a rebuild of one of our old machines. We can also offer you tailor-made, high-quality rebuild machines, without the need for you to contribute a machine from your own production line.
5.Rebuilding Machine Type
(1) cigarette make PROTOS 70
i . speeds up to7,000 cpm repectly.The line's standard equipment and optional features take account of the latest developments and technical possibilities.
PROTOS 70-CH Cigarette Making and Filter Assembling Group consists of Model PROTOS 70-CH Cigarette Making Machine and Filter Assembling Machine. Its downstream device can be Tray Filler or linkage equipment to packer, with the features below:
(i) High speed: the production speed of cigarette can reach 7000cig/min, rod speed is 490m/min.
(ii) Top quality of cigarette : it performs the functions of inspecting air leakage, loose ends, soft and hard spots and rejecting the unqualified cigarettes automatically.
(iii) Complete trouble- shooting system: it has the effects of diagnosis, alarm, displaying the faults then stop, analyzing and adding up the faults automatically.
(iv) Perfect control system for cigarette weight: it can offset automatically and save cut tobacco by use of target weight.
(v) Automatic production process system: it has the functions of monitoring, analysis , statistics, handling to the processing datum and outputting in forms automatically.
ii Mechanical rebuilding work:
iii Control system rebuild work:
(i)The electrical control system adopts SIEMENS S7-300 PLC control system.
(ii)This combination reserves the interfaces of factory informationization and network.
(iii) Man-machine interface makes it easy to communicate between operator and machines.
(iv)Plugwrap Splicing at any speed can avoid large fluctuation of machine speed , which can greatly increase the filter rod quality and production efficiency.
(v)Driving and driven linkage with 5 servo motors is adopted for the system. Mechanical power loss won’t occur. High accuracy electronic synchronous drive for the system realizes synchronous speed and phase which intensifies original mechanical driving performance.